Gukata impapuro zidafite ingese birashobora kumva ko ari umurimo utoroshye. Imbaraga zavukamo, gukomera, no kurwanya ruswa bituma iba ibikoresho byiza kuri buri kintu cyose uhereye ku gikoni inyuma y’ibice kugeza mu bice by’inganda. Nyamara, iyi mitungo imwe isobanura ko udashobora gufata igikoresho icyo aricyo cyose kandi utegereje gukata neza. Birasaba uburyo bwihariye, ibikoresho byiza, na gahunda ihamye.
Aka gatabo kazakunyura mubintu byose ukeneye kumenya kugirango ukate impapuro zidafite ingese neza kandi neza. Uzamenya uburyo washyiraho aho ukorera, hitamo igikoresho cyiza kumurimo, kandi ukoreshe tekinike ikwiye yo gukata neza, umurongo, nu mwobo. Tuzareba kandi amakosa asanzwe kugirango twirinde nuburyo bwo kurangiza impande kubisubizo byumwuga, kwemeza ko imishinga yawe igenda neza kuva itangiye kugeza irangiye.
Menya Ibikoresho byawe Mbere yo Gutema
Mbere yo guha imbaraga igikoresho, gusobanukirwa icyuma ibyuma bidafite ingese ni ngombwa. Imiterere yacyo igira ingaruka muburyo yitwara mugihe cyo gukata, cyane cyane kubyerekeranye nubushyuhe nubwiza bwuruhande.
Umuyoboro na Aluminium na Carbone Icyuma - Niki gihinduka mugukata
Ugereranije nibindi byuma bisanzwe, ibyuma bidafite ingese byerekana ibibazo bitandukanye. Ubushyuhe buke bwumuriro bivuze ko ubushyuhe budatandukana vuba kuva gukata, bishobora gutera ubushyuhe bwinshi, amabara (ubushyuhe), ndetse no guturika. Imbaraga zayo zikomeye hamwe nubukomezi bisaba imbaraga nyinshi hamwe nigihe kirekire cyo gukata kurenza ibyo ushobora gukoresha kuri aluminium cyangwa ibyuma byoroheje bya karubone.
Dore igereranya ryihuse:
| Umutungo |
udafite ibyuma |
Aluminium |
Carbone |
| Imbaraga za Tensile (MPa) |
505–860 |
90–600 |
370–500 |
| Amashanyarazi (W / mK) |
16 |
205 |
51 |
| Gukomera |
Hejuru |
Hasi |
Hagati |
Kubera itandukaniro, ibikoresho nubuhanga bukora kuri aluminiyumu birashobora kutagira ingaruka cyangwa se akaga iyo bikoreshejwe ibyuma bitagira umwanda. Ukeneye ibyuma na disiki byabugenewe byuma bidafite ingese kugirango ucunge ubushyuhe kandi wirinde burrs ikabije.
Urupapuro rwinshi, Kurangiza, no Kumva Ubushyuhe
Ubwoko bwihariye bwurupapuro rwumuringa mukorana narwo rutegeka inzira yawe.
Ubunini bw'urupapuro: Ubunini bwibikoresho nicyo kintu gikomeye muguhitamo igikoresho. Amabati mato (munsi ya 1mm) arashobora gukata hamwe nibikoresho byamaboko nka tin snip cyangwa jigsaw. Amabati n'amasahani manini bisaba ibikoresho bikomeye nka gride ya angle, bande, cyangwa nuburyo bwinganda nka plasma cyangwa gukata amazi.
Kurangiza: Ibyuma bitagira umwanda biza muburyo butandukanye, uhereye kumiterere isanzwe yogejwe kugeza kumirorerwamo isa na polish. Igikorwa cyo gukata kirashobora gushushanya byoroshye cyangwa guhindura iyi sura. Guhindura ibara ry'ubushyuhe nabyo birahangayikishije cyane, kuko agace kegeranye gashobora guhinduka ubururu cyangwa igikara iyo bishyushye cyane. Kurinda kurangiza ukoresheje kaseti ya kasike no gukoresha ibyuma bikarishye hamwe nigipimo cyibiryo gihoraho bifasha kugabanya ibyangiritse.
Shiraho Umwanya wawe (Umutekano Banza)
Umwanya utekanye kandi utunganijwe ntushobora kuganirwaho mugihe ukata ibyuma bitagira umwanda. Imirabyo, impande zikarishye, n'umukungugu w'icyuma byose bishobora guteza akaga bigomba gucungwa.
Intebe, Gufata, Guhumeka, no Kumurika
Igenamiterere ryawe rigomba gushyira imbere ituze no kugaragara.
Intebe ihamye: Koresha intebe ikomeye, idacanwa ishobora gukora uburemere bwibikoresho n'imbaraga z'ibikoresho byo gutema.
Rigid Clamping: Shyira neza urupapuro rwicyuma ku ntebe. Igikorwa cyizewe neza ntigishobora kunyeganyega cyangwa guhinduranya, nibyingenzi mukurinda gusubira inyuma no kwemeza gukata neza. Koresha C-clamps cyangwa intebe vise.
Ventilation Nziza: Gukata ibyuma bitagira umwanda, cyane cyane hamwe na gride, bitera ibishashi n'umukungugu w'icyuma. Kora ahantu hafite umwuka uhagije, nka garage ifunguye cyangwa hanze, kugirango ukureho umwotsi numukungugu.
Kumurika cyane: Kumurika neza ningirakamaro mugukurikiza imirongo yaciwe neza kandi ugakora neza. Shyira urumuri rwumurimo hejuru yumwanya wawe.
PPE & Urutonde rwumutekano wumuriro
Ibikoresho byawe bwite byo kurinda (PPE) numurongo wawe wambere wo kwirinda imvune. Ntuzigere ukata ibyuma utayifite.
Umutekano Goggles & Face Shield: Rinda amaso yawe no mumaso yawe imyanda iguruka.
Gants ziremereye: Koresha uturindantoki twirinda gucumita kugirango urinde amaboko yawe impande zicyuma.
Kurinda Kumva: Gusya inguni nibindi bikoresho byingufu birasakuza. Amatwi cyangwa gutwi ni ngombwa.
Inkweto z'icyuma: Kurinda ibirenge byawe ibikoresho.
Imyenda irwanya umuriro: Wambare amashati maremare n'amapantaro bikozwe muri fibre karemano nka pamba cyangwa ubwoya kugirango urinde uruhu rwawe ibishashi.
Kuzimya umuriro: Gumana icyuma kizimya umuriro (Icyiciro D ku byuma byaka, cyangwa byibuze ubwoko bwa ABC) hafi kandi urebe ko aho ukorera hasukuye ibikoresho byaka nk'ibiti, impapuro, cyangwa umusemburo.
Guhitamo Igikoresho Cyiza cyo Gukata Urupapuro
Igikoresho cyiza giterwa nubunini bwibyuma, ubwoko bwo gukata (bugororotse, bugoramye, cyangwa umwobo), hamwe nubwiza bwifuzwa.
Ibikoresho byamaboko (kurupapuro ruto & Trim)
Ku mpapuro zoroshye cyane (hafi 24 zapima cyangwa munsi), ibikoresho byintoki birashobora gukora neza.
Amabati y'amabati: Bisa n'umukasi uremereye cyane, amabati ni meza kubugufi, gukata neza cyangwa gutema ibice bito. Koresha indege zindege (compound action snips) kugirango ukoreshe neza. Gukata neza gukata ni kumurongo ugororotse, mugihe ibumoso-no-gukata iburyo byateguwe kumirongo.
Jigsaw (Imirongo & Imiterere itoroshye)
Jigsaw nigikoresho cyo kujya gukata imirongo hamwe nuburyo bugoye mumabati yicyuma kugeza kuri mm 1.5 z'ubugari.
Guhitamo Icyuma: Koresha icyuma cyagenewe gukata ibyuma bitagira umwanda. Mubisanzwe ni bimetal blade hamwe no kubara amenyo maremare (TPI).
Tekinike: Gucukura umwobo windege kugirango utangire gukata imbere. Koresha igipimo cyibiryo gahoro, gihamye ureke icyuma gikore akazi. Gukoresha umuvuduko mwinshi birashobora gutuma inkota ishyuha kandi ikavunika.
Itsinda Ryabonye (Birebire, Bikata neza)
Itsinda ryabonye ni ryiza mugukora ibice birebire, bigororotse, kandi bisukuye mubyuma bidafite ingese, cyane cyane kumpapuro nini cyangwa ububiko.
Inguni ya Grinder (Versatile & Byihuse)
Imashini isya ni kimwe mu bikoresho bitandukanye byo guca ibyuma bitagira umwanda. Irashobora gukora ubunini bugari kandi ikata ubwoko.
Ubwoko bwa Disiki:
Disiki yo gukata idafite umuyonga: Izi ni disiki yoroheje ikozwe na oxyde ya aluminium kandi ikozwe kugirango wirinde kwanduza ibyuma. Nibihitamo cyane.
Disiki ya Flap: Mugihe cyane cyane gusya no kurangiza, disiki ya flap irashobora kandi gukoreshwa mugushushanya no koroshya impande nyuma yo gukata bwa mbere.
Disiki ya Carbide-Amenyo: Ibi birakaze kandi birashobora guca vuba ariko mubisanzwe bigenewe ibikoresho binini.
Ubuyobozi bwa disiki:
Mm 1.0-1,6 mm: Nibyiza kugabanya neza kumpapuro zoroshye, zitanga igenzura ryinshi n imyanda mike.
Mm 2.0-3.0 mm: Ibyiza kubikomeye, binini cyane, kuko biramba kandi ntibishobora kumeneka.
Gukata neza (Amaduka / Pro)
Kubikorwa byinshi cyangwa byinshi-byuzuye, amaduka yabigize umwuga akoresha ibikoresho byateye imbere.
Uruziga ruzengurutse ibyuma byuma: Bifite icyuma gikata ibyuma-fer, icyuma kizenguruka gishobora gukora byihuse, bigororotse.
Imbaraga z'amashanyarazi: Ibi ni nk'amabati ya moteri kandi ni byiza cyane guca vuba imirongo igororotse mumpapuro zigera kuri mm 1,6 z'ubugari.
Plasma, Waterjet, na Laser Cutting: Ubu buryo bwinganda butanga ubunyangamugayo butagereranywa hamwe nubwiza bwimbaraga hamwe na zone nkeya yibasiwe nubushyuhe (cyane cyane waterjet). Nuburyo bwiza bwo guca ibyuma bidafite ingese kubice bigoye, byuzuye neza.
Nigute Ukata Urupapuro rwicyuma - Intambwe ku yindi
Numwanya wawe wakazi washyizeho nibikoresho byatoranijwe, igihe kirageze cyo guca.
Ikimenyetso & Imiterere
Ikimenyetso nyacyo ni ishingiro ryo gukata neza. Koresha ikimenyetso cyiza gihoraho cyangwa umwanditsi kugirango ushireho umurongo waciwe. Kugenzura byiyongereye, cyane hamwe na gride, shyira umurongo uciye hamwe numucyo ubanza pass mbere yo kwiyemeza gukata kwimbitse. Ibi birema akantu gato gafasha kuyobora icyuma.
Gukata neza (Grinder / Band Saw / Shear)
Fata urupapuro ushikamye kumurongo waciwe, usige umwanya uhagije kubikoresho. Niba ukoresheje urusyo cyangwa uruziga ruzengurutse, komeza umugozi (nk'igice cy'icyuma gifata inguni) kumurimo wo kuyobora igikoresho. Koresha urumuri, ndetse nigitutu kandi ukomeze igipimo gihamye. Ibi bifasha gucunga ubushyuhe, kubuza icyuma guhambira, kandi bigatanga inkombe isukuye.
Gukata Kugoramye (Jigsaw / Grinder)
Kubirongo hamwe na jigsaw, kurikira umurongo wawe wanditseho ukuboko gahoro kandi gahamye. Kumurongo ufite inguni ya gride, koresha disiki yoroheje kugirango ikorwe neza. Kora inzira nyinshi zidahwitse kuri 'carve ' hanze yu murongo aho kugerageza kuyikata rimwe. Kuri radiyo ifatanye, disiki ntoya ya diameter irashobora gutanga igenzura ryinshi.
Imyobo & Gutema
Gukata umwobo hamwe na gride, urashobora gukoresha tekinike. Witonze shyira ku nkombe ya disiki yo gukata mucyuma ku nguni ntoya hanyuma ukore inzira yawe izenguruka uruziga. Kubice binini, urashobora gutobora umwobo utwara indege hanyuma ugakoresha jigsaw cyangwa urusyo kugirango uhuze umwobo. Buri gihe menya neza ko igihangano gifunzwe neza kugirango wirinde kuganira no kunyeganyega.
Irinde aya makosa asanzwe yo guca
Amakosa mugihe ukata ibyuma bitagira umwanda birashobora kuganisha kumusubizo mubi, ibikoresho byangiritse, nibihungabanya umutekano.
Guhitamo nabi / Guhitamo icyuma
Gukoresha disiki yagenewe ibiti cyangwa ububaji ku byuma bidafite ingese ntibikora kandi biteje akaga. Buri gihe ukoreshe icyuma cyangwa disiki yanditseho kugirango ukoreshe ibyuma bitagira umwanda. Guhuza disiki n'ubwoko bw'icyuma n'ubugari ni ngombwa kubwiza no kwirinda gusubira inyuma.
Umuvuduko ukabije
Reka igikoresho gikore akazi. Guhatira gukata ukoresheje umuvuduko uremereye bizatera disiki cyangwa icyuma gushyuha, guhambira mubikoresho, kandi birashobora gucika. Ninimpamvu isanzwe yo gusubira inyuma hamwe no gusya inguni.
Inguni itari yo & Kugaburira
Kugabanya kugororotse hamwe no gusya inguni, fata igikoresho kuri 90 ° inguni kumurimo. Kuri bevel, komeza inguni ihamye. Igipimo cyo kugaburira kidahuye - kugenda byihuse cyangwa bitinze cyane - birashobora gutera ubushyuhe bukabije kandi impande zombi.
Ubushyuhe bukabije
Nkuko byavuzwe, ibyuma bidafite ubushyuhe buke ni ubushyuhe bwa Achilles mugihe cyo gutema. Ubushyuhe bukabije butera ubushyuhe butagaragara (amabara) kandi burashobora gutesha ibikoresho. Gucunga ubushyuhe ukoresheje ibyuma bikarishye, ukomeza igipimo cyibiryo gihamye, kandi ureke igihangano gikonje nibiba ngombwa. Kubice birebire, urashobora kubikora mubice bigufi.
Kurangiza Impande & Nyuma yo Gukata Kwitaho
Akazi ntigakorwa iyo gukata. Kurangiza neza nibyo bitandukanya imirimo yikinamico nibisubizo byumwuga.
Gutanga & Korohereza
Gukata mubyuma bidafite ingese bizahora bisiga burr ityaye kuruhande. Ibi bigomba kuvaho kubwumutekano nuburanga. Koresha dosiye yicyuma cyangwa flap ya disiki kumurongo usya kugirango woroshye impande. Kora ku nguni ntoya kugirango ukore isuku, itekanye, kandi yoroheje gato.
Isuku & Re-Passivation (Iyo bikenewe)
Nyuma yo gukata no gusya, sukura umukungugu wose wicyuma nibisigara hejuru. Kubikorwa byingenzi, cyane cyane bisaba kurwanya ruswa ntarengwa, gukata birashobora gukenera kongera gutambuka. Gusya cyane birashobora gukuraho pasiporo irinda passiyo. Gukoresha aside irike (nka acide citric cyangwa nitric) igarura iki gice.
Kurinda Kurangiza
Muburyo bwose, koresha urupapuro rwicyuma witonze. Wambare uturindantoki dusukuye kugirango wirinde gusiga urutoki, rushobora guhinduka ibimenyetso bihoraho. Witondere kwanduzanya; ntuzigere ukoresha igikoresho (nka brush yohasi cyangwa gusya disiki) kumyuma idafite ingese yakoreshejwe mbere mubyuma bya karubone, kuko ibyo bishobora kwimura uduce kandi biganisha kumyanda.
Ibisobanuro Byihuse - 'Inzira Nziza yo Gukata Urupapuro rw'icyuma ' na Scenario
Urupapuro ruto rwiza (mm1 mm)
Ibikoresho byiza: Amabati (kubigororotse / byoroshye gukata), jigsaw (kumirongo).
Impanuro: Kubisobanuro byuzuye hamwe na gride, koresha disiki ya 1.0-1,6 mm.
Ibihimbano rusange (mm3-3)
Ibikoresho byiza: Gusya inguni hamwe na disiki yo gukata idafite ingese, bande yabonye gukata birebire.
Impanuro: Uruziga ruzengurutse rufite icyuma gikata icyuma nuburyo bwihuse bwo gukata neza.
Imiterere igoye / Gufungura
Ibikoresho byiza: Jigsaw hamwe nicyuma cya bimetal (tangira nu mwobo windege).
Impanuro: Kumurongo ufatanye hamwe na gride, koresha disiki ntoya ya diametre hanyuma ukore pasiporo nto.
Byinshi-Byuzuye Impande / Minimal Burr
Ibikoresho byiza: Uburyo bwamaduka yabigize umwuga nka shear, waterjet, cyangwa laser cutter.
Impanuro: Gukata Waterjet nuguhitamo ntangere kuko bidatanga ubushyuhe nuruhande rworoshye.
Ibibazo - Gukata urupapuro rwicyuma
Niki gikoresho cyiza cyo guca impapuro zidafite ingese?
Ku mpapuro zoroshye, jigsaw ifite icyuma gitanga umurongo usukuye. Ku mpapuro zibyibushye, gusya inguni hamwe na disiki yoroheje idafite disiki itanga uburinganire bwiza bwumuvuduko nisuku. Kuburyo bwuzuye busukuye, uburyo bwumwuga nka waterjet cyangwa gukata laser birarenze.
Ni ubuhe buryo bwo gusya inguni nkwiye gukoresha kubutagira ingese, kandi bingana iki?
Koresha disiki yo gukata yerekana neza 'Kubyuma bitagira umuyonga ' (cyangwa 'INOX '). Ubunini bwa mm 1.0-1,6 mm nibyiza kubisobanuro byoroshye kubintu bito, mugihe disiki ya mm 2,3-3.0 iraramba cyane kububiko bunini.
Nigute nakwirinda ubushyuhe no guhinduka amabara mugihe cyo gutema?
Koresha icyuma gikarishye, gikwiye. Komeza igipimo gihamye kandi giciriritse - ntugahatire igikoresho. Kubice birebire, kora mubice kugirango wemerere ibikoresho gukonja.
Niki PPE isabwa kandi nigute nashiraho umwanya wanjye?
Ibyingenzi PPE ikubiyemo ibirahuri byumutekano / ingabo yo mumaso, gants, kurinda kumva, n imyenda irwanya umuriro. Shyira ahantu hafite umwuka mwiza hamwe n'intebe ikomeye, clamp itekanye, itara ryiza, hamwe nu kizimyamwoto hafi.
Nigute nshobora gusubiramo no kurangiza impande nyuma yo gukata?
Koresha dosiye yicyuma kumirimo mito cyangwa flap disiki kuri gride inguni kubinini. Kora ku nguni ntoya kugirango ukureho burr ityaye hanyuma ukore impande zoroheje, zometseho gato.
Ni ryari nkwiye gutekereza passivation nyuma yo gukata?
Reba passivation niba igice kizakoreshwa mubidukikije byangirika cyane kandi cyarasya cyane cyangwa ubushyuhe. Iyi nzira igarura urwego rwa oxyde ikingira, ikarwanya ruswa.
Kumenya Gukata Urupapuro rwicyuma
Gukata ibyuma bitagira umwanda neza ntabwo bivuze imbaraga za brute; bijyanye n'ubumenyi na tekinike. Ibisubizo bisukuye, byizewe, kandi byinshi byumwuga biva muburyo bwa disipulini: guhitamo igikoresho cyiza, ukoresheje tekinike igenzurwa, no gushyira imbere umutekano no kurangiza. Muguhuza igikoresho cyawe nuburyo bwububiko bwibikoresho hamwe numushinga wawe ukeneye, urashobora guhindura iki cyuma gikomeye, kiramba mubicuruzwa byarangiye neza kandi neza.
